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  • Introduction of double shaft shredder blade
    Feb 02, 2026
    The double shaft shredder blade is a key component designed specifically for double shaft shredders, used for efficient crushing and shredding of various waste materials. In industrial production, they determine the processing capacity and efficiency of shredders, especially suitable for the recycling and reuse of materials such as plastic, rubber, wood, and metal. The blades of a dual shaft shredder are usually disc-shaped with teeth, installed on two parallel shafts, and rotate in opposite directions to form a staggered interlocking shear structure. The blades are equipped with spacers to control the gap between the blades, thereby determining the particle size of the discharged material.  
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  • Summary of Shredder Blade Components
    Feb 02, 2026
    The shredder blade is the crucial component that determines a shredder's effectiveness and performance. Most blades are made from strong steel alloys with added elements like chromium, molybdenum, and vanadium to make them tougher and more durable. For applications that require greater hardness and heat resistance, hard-metal alloys are used. Depending on the materials being processed, blades come in three main shapes: hook-shaped, flat, and toothed. Each type is designed for shredding different types of material, such as fibrous, soft, or bulky items. Making these blades involves forging, casting, and heat treating the metal, followed by carefully grinding the edges on CNC machines to ensure sharpness and accuracy.     Our company designs and manufactures single and dual shaft shredder blades for industries including waste management, plastic recycling, metal processing, and wood processing. We use advanced automation and a certified quality management system (ISO 9001). Our blades are customized for each client’s material, feed speed, and lifespan needs, enhancing processing speed, reducing energy use, and cutting costs.
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  • Advantages of Single Shaft Shredders in Plastic Recycling
    Jan 26, 2026
      In the plastic recycling industry, the performance of front-end shredding equipment directly affects the efficiency of subsequent washing, sorting, and granulation processes. With its stable structure and even discharge characteristics, the single-shaft shredder has become one of the widely used key pieces of equipment in plastic recycling production lines.    The single shaft shredder utilizes a single rotor structure combined with a hydraulic feeding device, allowing continuous and stable shredding of large or irregularly shaped plastic products, such as plastic pallets, pipes, machine head materials, and thin-walled containers. By controlling the discharge size through a screen, the particle size of the material becomes more uniform, which is beneficial for subsequent shredding or granulation processes, thereby improving overall production efficiency.   In operation, the single shaft shredder features low tool wear, low noise, and relatively controllable energy consumption, making it suitable for long-term continuous operation. Its blade shaft rotates at a lower speed, and the shredding process is mainly shearing, which effectively reduces dust and material melting, enhancing the quality of recycled materials.   Additionally, the single shaft shredder is easy to maintain, its blades are highly replaceable, and it is suitable for recycling different types of plastics. For plastic recycling companies seeking stable production capacity and high quality recycled materials, the single shaft shredder is an ideal choice that balances efficiency and reliability.
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  • The material quality of the shredder determines its lifespan
    Jan 14, 2026
    Material and manufacturing process aspects: 1. Main materials: Key components like the frame, main shaft, cutting tools, and motor play a crucial role. Choosing wear- and corrosion-resistant materials extends the equipment's life. Using high-quality alloys in cutting tools boosts crushing performance and durability. 2. Manufacturing process: The manufacturer's production methods ensure stability and reliability. Precise machining, strong welds, and careful assembly tightly connect components, keeping them smooth and solid. Structural design and configuration aspects: 1. Structural design: A reasonable design includes the layout and coordination of the transmission system, crushing chamber, and feeding and discharging mechanisms. For example, a well-designed chamber ensures full crushing and prevents accumulation or blockages. 2. Configuration and functions: The equipment's setup must fit production needs, with suitable motor power and reducer models. Features like automatic control, overload protection, and fault alarm increase intelligence and safety. For example, overload protection promptly activates if the equipment handles hard materials. This prevents damage.  Environmental protection aspects: 1. Energy consumption: An efficient shredder lowers production costs. Energy-saving equipment supports green production as resource demands grow. 2. Environmental friendliness: The shredder machine must limit dust and noise. Dust-collection and noise-reduction features protect the environment and operators.  
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  • Choose the right shredder to take control of your operational costs.
    Jan 13, 2026
    Efficient shredder machine extend equipment lifespan, reducing replacement costs and downtime for better budget control.  1. Shredding efficiency: Measures how quickly a shredder processes materials. High output lets you handle large volumes and keeps your workflow running, which is crucial for reducing significant plastic waste. Make efficiency a priority in your selection. 2. Shredding effect: Consistent output size ensures materials are ready for the next step, streamlining downstream operations and quality. Ensure your processes benefit from this consistency—look for shredders with reliable performance. 3. Stability and durability: Stability means the shredder operates without unexpected stops, keeping the workflow productive. Durability describes how long it lasts and how often rarely used parts, such as blades, need to be replaced. This reduces maintenance and repair costs. Invest in stable, durable equipment to safeguard your operations.  
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  • Garbage resource recycling and utilization
    Jan 13, 2026
    1. Metal resource recycling: The separated metal components are smelted for recycled metal materials. High temperature smelting removes impurities from recycled steel and copper, making pure metals. These recycled materials are processed into various grades of steel, copper, and other metals. They are then used to manufacture machinery and building materials. As a result, metal recycling and utilization are achieved.  2. Transitioning to plastics, the plastic components in large garbage are crushed into small pieces and cleaned to remove impurities. The cleaned fragments are processed into pellets by a melting granulator. Additives and fillers can be added to improve performance. The modified pellets are used to produce products such as pipes and containers. This enables the recycling and utilization of plastic resources. 3. Wood resource recycling: Sorted wood materials have varied uses. Some are used directly as fuel in biomass power plants. Others are dried, cut, and sanded to produce building materials. These include plywood and particleboard for interior decoration and furniture manufacturing. This process fully leverages the value of wood. 4. RDF fuel preparation: Light materials are sorted and fed into an extrusion granulation machine. They are compressed into high-density RDF fuel. This fuel replaces traditional fossil fuels for power generation and heating. In some facilities, RDF is mixed with garbage for incineration. This improves efficiency and reduces pollution.  Coordinated classification, sorting, and recycling transform large amounts of garbage into valuable resources. This process yields economic, environmental, and social benefits.
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  • Large scale waste disposal process route
    Jan 09, 2026
    Large-scale waste generally refers to bulky items with high structural integrity. These are large, difficult-to-break items. They keep their shape under typical handling. Personnel must disassemble these items before further processing. Common examples include discarded household appliances and furniture. Their large volume and weight create logistical challenges during transportation and handling. Hazardous substances in some items, such as chemicals or heavy metals, pose risks to environmental quality and public health.   To manage large-scale waste, set up dedicated collection points and suitable waste containers. Use bins for metal or wood. Waste sources and uses differ. Waste may include residential furniture, such as sofas and tables, as well as industrial equipment, such as machinery and factory parts. The management process begins with a visual inspection. This is done by hand or with automated sensors to identify specific waste types and characteristics. Next, use weighing devices, such as scales, to determine mass. This helps with classification. Following this, conduct compositional analysis using laboratory methods. These may include spectroscopy or chemical assays. This enables precise categorization. For example, set up temporary storage areas in communities and add clear signage to guide disposal. Allow residents to schedule pickups with authorized providers. This initial assessment and setup smoothly transition the waste for pre-treatment.   Pre-treatment   The pre-treatment stage begins with feeding. Large-scale waste enters the processing line either by hand or with loading machinery. This ensures smooth entry to the next stages. Manual feeding works for smaller, lighter, and more regular-shaped items. Personnel move these items to the right spots. In contrast, mechanical loaders are needed for bulky and heavy waste. They accurately position materials at the inlet of the production line. This ensures a seamless start to processing. Once properly positioned, the waste is ready for disassembly.   Next, disassembly is performed. The nature of the waste determines whether manual, mechanical, or a combination of methods is used. Manual disassembly is flexible and precise, making it best for complex items needing careful handling, though it is labor-intensive and less efficient. Mechanical disassembly provides higher throughput and is suited for uniform, large-volume waste, but requires more advanced equipment. After disassembly, the materials proceed to the shredding stage, ensuring a consistent flow throughout the process.   Shredding stage   1. Primary shredding: After feeding, large-scale waste is taken to the primary shredder by a chain plate conveyor. This conveyor gives stable, continuous transport. It can handle high loads without slipping. The primary shredder uses shearing and tearing. This reduces waste to fragments measuring less than 300 mm. These fragments are then ready for secondary crushing.   2. Secondary shredding: Material from primary crushing moves to the secondary shredder. Particles are reduced to under 100 mm in size. This improves the efficiency of downstream sorting and resource recovery. Consistent particle size enhances separation based on physical properties. This increases the purity and quality of recovered materials. It prepares them for the subsequent sorting stage.   Sorting   Once shredding is complete, the material moves to a magnetic separator. This separator automatically removes ferrous metals for recycling, such as nails and screws. Next, an air classifier divides the remaining material into light and heavy parts. The light part can be used as refuse-derived fuel (RDF). The heavy part contains valuable materials, such as wood and non-ferrous metals. Wood in the heavy fraction can be separated manually or mechanically. Recovered wood can be used in biomass power plants. It can also serve as a construction material, such as plywood. These steps support resource recycling.  
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  • The Features and Advantages of Garbage Shredding Equipment
    Jan 09, 2026
    The dual axis shredder is an important machine used in waste stations and recycling centers. Its main job is to handle large waste that can’t be easily compressed or moved. It uses two turning shafts with sharp blades to cut and tear big items—like old furniture, appliances, tires, plastic, and wood—into smaller pieces. This makes them easier to manage. With its powerful motor, the shredder can handle tough materials like metals and mixed materials. This makes it good for breaking down large waste at the start of the process.   The dual axis shredder includes a drive system, a rotor assembly, cutting tools, a structural frame, and an intelligent control system. The drive system uses 1-4 electric motors and gearboxes for stable power transmission and sufficient shredding force. The cutting tools, made of high strength, wear-resistant alloy steel, are matched to the specific input materials, ensuring durability and long life in continuous use. The control system features overload protection and automatic reversal, detecting resistance from non-crushable objects and reversing rotation to prevent damage and maintain efficiency. The shredder operates quietly and includes safety measures, such as emergency stop mechanisms, to protect operators.   Efficient and reliable, the dual axis shredder speeds up waste processing and makes compaction, separation, and recycling easier. This supports waste management facilities in reducing waste, recovering materials, and ensuring safe disposal for the environment.
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  • Garbage station equipments manufacturer
    Jan 09, 2026
    Urbanisation generates significant waste, which is managed at garbage stations. Equipment at these stations varies; configurations are based on function, processing capacity, and technical requirements. Common types of garbage station equipment include sorting equipment. Manual or automated machines that classify and recover valuable materials such as metals, plastics, and paper. This category includes conveyor systems (machines that automatically transport items), magnetic separators (machines that use magnets to pull out metal items), air separators (devices that use airflow to sort materials by weight), and similar machinery. Here, we focus specifically on sorting equipment. Sorting equipment plays an essential role in garbage station sorting systems. These machines efficiently isolate recyclables from mixed waste by assessing the physical properties of raw materials, thus increasing resource use. The main types of automated sorting equipment include air separators, eddy-current separators, drum screens, magnetic separators, and light-material separators. We provide the functions and operational principles below. An air separator uses aerodynamic principles to separate materials of different densities. It primarily separates light materials, such as plastics, paper, and fabrics, from household garbage or construction waste. The fan generates airflow that lifts and collects lighter materials, while heavier materials remain in place due to gravity or move to the next process. The air separator is well-suited to the initial sorting stage and significantly improves the efficiency of subsequent processing. An eddy current separator separates non-ferrous metals (such as aluminium and copper) from non-metallic materials. It operates via electromagnetic induction; a high-speed rotating magnetic roller generates eddy currents in metal particles, producing opposing magnetic fields that repel and extract metals from other waste. This machine delivers efficient, non-contact, automated separation in recycling electronics, municipal waste, and household appliances. A drum screen mechanically sorts waste by particle size. Its rotating drum with sieves lets smaller particles fall through the holes as waste is rotated, while larger particles move forward. Drum screens serve as primary classifiers in waste management, efficiently separating materials such as organic debris, sand, and plastics, and lay the groundwork for more detailed sorting. Magnetic separators extract ferromagnetic metals and serve as vital tools in waste sorting. Powerful magnets attract and remove iron or steel via belts or rollers. Placing magnetic separators above or at the end of conveyor lines enables continuous removal of iron contaminants, protects downstream equipment, and allows iron recycling. A light material separator isolates lightweight debris—such as plastics, foams, and cardboard—from construction or domestic waste. It combines air separation and screening with an inclined rotating drum and directed airflow. Centrifugal and wind forces throw and collect lighter materials, while heavier items roll down and exit via the drum. This process increases purity in recycled aggregates and other outputs. Modern garbage stations integrate these sorting machines into automated systems, which greatly increase processing speed and resource recovery. This approach reduces waste, promotes resource reuse, and ensures environmentally safe processing. Shredding and crushing equipment break large waste into smaller pieces for further processing. This category includes wood crushers, metal shredders, plastic squeezing machines, and related machines.   ACLMEC manufactures waste treatment equipment and supplies complete waste station systems. For further details, please contact the online customer service team.  
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  • The carpet shredder efficiently renews and reuses fibers, offering cost-effective recycling for discarded carpets
    Dec 25, 2025
    Disposing of large amounts of discarded carpet in places like stages and homes is challenging. About 80% of carpets are made from reusable materials, yet recycling remains difficult. As living standards rise, carpets now play important roles in hotels and conference halls beyond insulation. The carpet shredder targets scraps and waste carpets from manufacturers and efficiently crushes pure wool, blended, synthetic fiber, and plastic carpets.   The ACLMEC carpet shredder is efficient, energy-saving, and eco-friendly. Our factory developed it after years of research into shredders and recycling machinery. It has a novel design, small size, and compact structure. It is built for textile fibers with high tensile strength and easy entanglement, and an aclshredder handles harsh working environments.   The ACLMEC carpet shredder quickly shreds and collects textile and fiber waste—such as carpets, filaments, mesh cloth, felt, tubes, cotton cloth, linen, old clothes, and chemical fibers—without causing secondary pollution. Its energy-saving, eco-friendly process delivers high output, low energy use, and even fine crushing. The equipment operates quietly, produces high-purity results, is easy to use and maintain, and the ACL shredder has automatic feeding, supporting a cleaner environment while meeting high production demands.   The carpet shredder is crucial for recycling and reusing carpet materials. The ACLMEC carpet shredder aligns with green circular-economy concepts and facilitates the unified recycling and reuse of waste resources, helping reduce resource loss.
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  • How to reduce the size of used tires?
    Dec 25, 2025
    The ACLMEC tire shredding equipment is sturdy, durable, and easy to maintain, and produces high-quality rubber fragments at a low cost, with a capacity of up to 10 tons per hour for use as fuel in various industrial facilities.   Follow several sequential steps to reduce the size of used tires. Feed whole tires into the primary double shaft shredder with the conveying system. Shred them into long, strip-shaped fragments with high torque and low speed. Obtain fragments about 50mm wide and 300-400mm long. Return any fragments over 150mm for reprocessing to keep sizes between 50mm and 150mm.   In the next step, fragments are conveyed by a conveyor into the secondary single shaft fine shredder. Here, a screen mesh precisely separates the fragments into a uniform size of 20-30mm. During this stage, steel wires contained in the tires are separated from the rim and tread areas and removed using a magnetic separator. This ensures the tire fragments produced are highly pure and suitable for further processing.   By following these sequential steps, waste tires are converted into high quality, low-steel tire-derived fuel (TDF), creating an ideal energy option for combustion applications.
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  • How effective is the paper mill waste shredder at improving waste treatment at paper mills?
    Dec 25, 2025
    The paper mill waste shredder plays a crucial role in improving waste treatment at paper mills. As many domestic mills face high costs for raw pulp derived from tree bark and wood, there has been a shift toward using agricultural waste biomass—mainly rice straw and wheat straw—for papermaking. These materials must be reduced to pieces measuring less than 5cm to ensure efficient filament drawing and pulp processing. The shredder efficiently handles this size reduction, optimizing the waste treatment process and overall production efficiency in paper mills.   After the initial size reduction, paper mills typically send the pulp to third-party companies for further processing. These companies further reduce the collected straw raw materials into pieces measuring less than 5cm through secondary shredding. The main equipment used is a double-shaft shearing shredder or crusher, which provides large processing capacity, small output particle size, and the ability to handle both dry and wet materials without clogging. This ensures the equipment operates stably and reliably, supporting continuous, stable operation of the entire production line, improving production efficiency, extending equipment operating time, and increasing output.   Following these shredding stages, the paper mill waste shredding and sorting system proceeds through several steps: primary shredding, sorting, secondary shredding, magnetic separation, impurity removal, and forming.   Paper mills generate various types of waste, including twisted ropes and pulp residues. Improper storage and handling of these materials can result in significant environmental pollution. The stranded rope contains substantial amounts of iron wire, often entangled with plastic, which makes direct separation and recycling difficult. Shredding the ropes before separation enables more efficient recycling of both plastic and iron wire.   ACLSHRED is a professional factory specializing in solid waste pretreatment equipment. Currently, its equipment is widely used in paper mills across Mainland China and other regions. The equipment is stable and reliable, effectively enhancing the production efficiency of customers' existing production lines, resulting in a significant increase in effective output, greater profits, and unanimous praise from customers. These results demonstrate the vital role that advanced waste shredding systems play in transforming waste management and boosting overall paper mill efficiency.
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Contact Us: wen@aclshred.com

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