dual shaft shredder

• The working principle of the double shaft shredder: The key to shredding efficiently

  Dec 18, 2025

  As efficient waste shredding equipment, the two shaft shredder is widely used for processing plastics, metals, rubber, and electronic devices, offering significant advantages. Its simple working principle allows it to meet the requirements of different materials. The materials are first delivered to the shredder's intake port via a conveyor belt or the gripper. After entering the shredding chamber, the materials are grasped and fragmented by rotary cutting blades mounted on two counter-rotating shafts. Blades are typically fabricated from high-strength, wear-resistant metals. The counter rotation of the shafts generates substantial shear, tensile, and compressive forces. These mechanical forces progressively reduce the materials to smaller pieces. As a result, the shredder can efficiently process waste with varying hardness, dimensions, and geometries. To ensure the materials are shredded to the required size, the two-shaft shredder is equipped with a screen mesh. After being shredded by the blades, the materials will be discharged through the screen mesh, and the screen mesh aperture is adjusted according to the shredding requirements. The screen mesh’s function is to control the final particle size of the material and ensure the accuracy of the crushing effect. The power system of the double shaft shredder is driven by a motor, and the power is transmitted to the knife shaft through a reducer. The function of the reducer is to convert the high-speed rotation of the motor into the low-speed, high-torque rotation required by the knife shaft, thereby ensuring a smooth, efficient shredding operation. In conclusion, the two-shaft shredder works through the shearing and tearing actions of its blades. The screen mesh controls the particle size. This device efficiently crushes waste and is essential for modern waste treatment and resource recycling.  

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• Can the dual shaft shredder choose the shredding size?

  Sep 10, 2025

  A dual shaft shredder can indeed control the size of the shredded material. This is mainly achieved by adjusting the following key parameters:   Blade and gap adjustment: Adjust the blades on the shredder, including the number, shape, and arrangement of the blades. Different blade configurations will affect the size and shape of the shredded material. At the same time, the gap between the twin shafts can be adjusted according to the desired fragment size. Smaller gaps typically produce finer pieces, while larger gaps may produce larger pieces.   Shaft speed and rotation: Adjusting the shaft speed of the twin-shaft shredder also affects the size of the shredded material. Higher speeds generally produce finer fragments, while lower speeds may produce larger fragments.   Feeding speed: Controlling the feeding speed of the raw material can also influence the size of the shredded material. A faster feeding speed may result in insufficient shredding and larger fragments, while a slower feeding speed can lead to more precise shredding, producing smaller fragments.   It is important to note that adjusting a twin shaft shredder to produce specific sizes and shapes of fragments requires some experience and testing. Gradually adjusting the parameters and regularly inspecting and maintaining the machine can ensure that the shredder remains in good condition and produces the desired fragment size.   Additionally, it is also crucial to select a twin shaft shredder model and specification suitable for the material characteristics and required output size. For example, considerations should include the material's hardness, moisture content, and output size requirements to choose the appropriate shredder model and power.

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• Encourage the use of shredder machines to recycle plastic

  Mar 12, 2025

  As society advances in environmental protection, demand for shredders has increased. Shredders have become indispensable devices in society—energy saving, environmentally friendly, and low-carbon. Also, these are the ultimate directions that shredder manufacturers are heading to. Especially in the plastic industry, plastic shredders recycle plastic resources and turn plastic waste into treasure.   Environmental issues are no longer trivial matters that people used to take for granted. But with the rapid economic development, how can we eliminate or reduce severe plastic pollution? The plastic shredder produced by ACLMEC is a type of environmental protection machinery. The plastic shredder can process previously useless waste materials into the shapes we need, significantly reducing the rate of waste abandonment in people's daily lives, and making better use of them. Environmental pollution, especially plastic waste, has become an urgent issue. Let's try using aclshredders for plastic reclycling. Only when we maintain a good environment can we achieve better performance in development, whether we use plastic shredders or other ACLMEC machines. Ensured shredder quality, strict selection of raw materials, experienced manufacture, improved management system, and enhanced technology through all aspects.  The more shredder machines there are to deal with plastic waste, the less pollution they will cause. Adapt to the current green protection trend and win long-term development.  

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• A topic of shredder manufacturers how to keep a tight step with the developing industry

  Feb 06, 2025

  Shredder machine play a significant role in waste treatment and recycling. With increased environmental awareness and ongoing technological advancements, shredder manufacturers will face both opportunities and challenges. The following are the future development directions of shredder manufacturers: 1. Environment-friendly Shredder manufacturers need to prioritize the environmental protection performance of their products. As a green production of the shredder itself, shredder manufacturers have to adopt energy-saving materials and optimize the design to reduce noise and energy consumption. At the same time, develop materials that are recyclable and promote resourceful waste treatment. 2. Intelligent technology Introduce intelligent technologies, such as artificial intelligence and the Internet of Things, to enhance shredder automation and intelligence. The intelligent shredder can be intelligently adjusted according to different types of waste and processing requirements, improving processing efficiency and reducing operating costs. 3. Multifunctional design Future shredders not only need the traditional shredding function but should also expand to include multifunctional designs. For instance, by integrating functions such as crushing, classification, and sorting, an integrated processing approach can be achieved, meeting the diverse disposal needs of users for different types of waste. 4. Data-driven management Establish a digital management system to monitor and manage the shredder's operational status, maintenance, and other aspects. Through data analysis, shredder manufacturers can detect potential failures in advance, optimize equipment operation plans, reduce maintenance costs, and prolong equipment lifespan. 5. Customized services To better meet customers' individualized needs, shredder manufacturers can offer customized services. Based on factors such as waste type, processing volume, and customer site conditions, shredder manufacturers customize exclusive shredding solutions and provide comprehensive, high-quality after-sales services. 6. Global market expansion Facing intense global market competition, shredder manufacturers should expand into international markets by participating in international fairs, attending reclycling events, building relationships with related companies, establishing local resellers, and so on. These efforts can help strengthen your brand and build global influence, ensuring sustainable growth across diverse markets. 7. Ecological chain integration Shredder manufacturers should actively integrate upstream and downstream industrial chain resources to establish a complete ecological chain. Establish good cooperative relationships with waste sources, waste recycling enterprises, etc., and jointly promote the healthy development of the entire industrial chain. 8. Technological innovation Continuous technological innovation is the core of shredder manufacturers' competitiveness. Invest more R&D resources, continuously improve product performance and quality, develop more energy-efficient and high-performance new shredder equipment, and constantly meet market demands.   In the future, shredder manufacturers need to continually innovate in areas such as environmental protection, intelligent technology, and multifunctional design to adapt to market changes and customer demands and to keep a tight step with the sustainable development. Only by constantly pursuing innovation and progress can the shredder manufacturers move towards a brighter future.

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• How two shaft shredder has brought about profound changes in the field of material shredding and crushing

  Oct 20, 2022

  As efficient and environmentally friendly crushing equipment, the design concept and technological innovation of the two-shaft shredder demonstrate a profound understanding of the material crushing field. Compared with traditional crushing equipment, the two-shaft shredder has achieved significant improvements in crushing efficiency, particle size, energy consumption, and other aspects. Firstly, the two shaft shredder employs advanced shredding and crushing principles and structural designs, resulting in more uniform materials and effective shearing forces during the shredding and crushing process. This design not only enhances shredding and crushing efficiency but also ensures a more uniform particle size of the crushed materials, meeting the requirements of various industries for material particle size. Secondly, the twin shaft shredder also has a significant advantage in terms of energy consumption. By optimizing the design of the shredding and crushing tools and selecting suitable materials, the two-shaft shredder can reduce energy loss and improve energy utilization during the crushing process. The dual shaft shredder from ACLSHREDDER not only reduces production costs but also meets current environmental protection requirements for energy conservation and emission reduction. Additionally, the two-shaft shredder also prioritizes environmental protection and sustainable development. During the crushing process, the two-shaft shredder utilizes advanced technologies for dust removal and noise reduction, effectively reducing dust and noise emissions and minimizing environmental pollution. Meanwhile, the two-shaft shredder can also recycle waste, converting it into valuable renewable resources and making positive contributions to environmental protection. The emergence of the two-shaft shredder has not only promoted technological progress in the field of material crushing but also had a profound impact on the development of related industries. In the process of waste treatment and resource recycling in sectors such as plastics, rubber, and wood, two-shaft shredders are playing an increasingly important role. Its efficient and environmentally friendly crushing capacity enables these industries to achieve resource reuse better and reduce environmental pollution, promoting the sustainable development of the industry.  

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• How to dispose of bulky waste

  Jun 30, 2020

  Bulky waste refers to discarded items that weigh more than 5 kilograms, have a volume greater than 0.2 cubic meters, or exceed a length of 1 meter, and require disassembly before reuse or processing due to their overall integrity. Definition of bulky waste: It generally includes old sofas, mattresses, furniture, garden waste, industrial pallets, renovation debris, and other large solid wastes that are difficult to collect, transport, and recycle.     ACLMEC has launched a dedicated crusher for bulky waste, providing the market with dual shaft shredder bulky waste processing systems and coarse crusher bulky waste processing systems. The feeding methods can be selected from grab feeding, chain plate feeding, or full truck tipping; the discharge can be equipped with a magnetic separator and can connect to storage bins, compactors, or regular trucks.     ACLMEC has focused on researching and solving several major issues in bulky waste crushing: the problem of material sticking, crushing force issues, and dust leakage problems. The new cutter structure, variable-speed tearing program, and spindle surface treatment solve the material sticking issue, eliminating chronic problems in bulky waste crushing systems. The entire system is highly enclosed, and the sheet metal of the crusher and conveyor is designed with overlapping, fitting, and sealing techniques, combined with a pulse dust removal system.  

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